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Home / Products / other products / Automatic Self-adjustable Welding Rotator for Pressure Vessel Production Line

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Automatic Self-adjustable Welding Rotator for Pressure Vessel Production Line

This product is in accordance with the ministry of mechanical and electronic industry ZBJ33003-90 standards, it absorbs the advantages of similar products at home and abroad, and according to the use of domestic users manufacturers conditions and requirements and design and manufacture.
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  • HGZ

  • WINCOO

Product Description

The primary purpose of a welding rotator is to weld, polish, assemble, and align cylinder-shaped vessels. There are various types of welding rotators available, such as self-aligning rotators, conventional rotators, tilting rotators, drift rotators, and traverse type rotators. We can customize a unique welding rotator solution based on the specific requirements of our customers.

welding rotator

Self-Adjustable Type

welding rotator

Adjustable Type


Self Adjusting Welding Roller Frame

The HGZ type self-aligned welding rotator, also known as a turning roll, is specifically designed for welding pressure vessels. It incorporates the best features from similar products in both domestic and international markets. The rotation of the vessel is achieved through the friction between the power unit and the vessel. This welding rotator is particularly useful for both round and longitudinal welding of metallic cylinders, tanks, and pipes. The HGZ welding rotator automatically adjusts the distance between the rollers, eliminating the need for manual adjustments. Customers can choose between rubber, steel, or PU rollers based on their preferences. With advanced technology, high-quality construction, and user-friendly operation, we ensure customer satisfaction.

Model

Max load capacity(t)

Vessel diameter range(mm)

Diameter and width of   roller(polyurethane)(mm)

Motor power(kw)

Roller speed(m/min)

HGZ5

5

250-2300

250*100

0.75

Variable Frequency drive

HGZ10

10

320-2800

300&120

1.1

HGZ20

20

500-3500

350*140

1.5

HGZ40

40

600-4200

400*160

3

HGZ60

60

750-4800

450*180

4

HGZ80

80

850-5000

450*200

4

HGZ100

100

1000-5500

450*240

5.5

HGZ150

150

1000-6500

500*280

5.5

HGZ200

200

1000-6500

250*220steel wheel

2*5.5

HGZ300

300

1000-7000

600*280steel wheel

2*5.5

HGZ500

500

1000-7000

750*300steel wheel

2*7.5

Adjusting Welding Roller Frame

The adjustable welding rotator is made up of a drive unit and an idler unit, designed to fulfill the welding needs of manual welding, automatic welding, and automatic submerged arc welding. The gap between the rollers can be modified using a screw arbor or bolt. This rotator is particularly suitable for cylinders that are either very light (less than 5 tons) or extremely heavy (over 200 tons). The rotators can be constructed using rubber, steel, or PU materials, depending on the customer's preferences.

Model

Max Loading Capacity

Applicable Workpiece Dia.

Roller Dia.&Width(mm)

Roller speed

(mm/min)

Motor power(kw)

Roller Distance

Adjust

Speed   power

Rubber   roller

Metal   roller

HGK-2

2000

150-2000

200*100

/

100-1000

2*0.18

Manual Lead Screw or Bolt Grading

Variable Frequency Drive(VFD)

HGK-5

5000

250-2800

250*100

244

100-1000

2*0.37

HGK-10

10000

300-3200

300*120

294

100-1000

2*0.55

HGK-20

20000

500-4500

350*120

344

100-1000

2*1.1

HGK-40

40000

500-5000

400*120

394

100-1000

2*1.5

HGK-60

60000

500-5000

450*120

444

100-1000

2*2.2

HGK-80

80000

800-6000

500*120

494

100-1000

2*3

HGK-100

100000

800-6000

5008120

494

100-1000

2*4

HGK-200

200000

800-6500

/

700

100-1000

2*4

HGK-300

300000

800-6500

/

800

100-1000

2*5.5

HGK-500

500000

1000-8000

/

1000

100-1000

2*7.5

HGK-800

800000

1000-8000

/

1000

100-1000

2*11

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