Advantage of Pipe Spool Fabrication Line

Large-scale equipment is the general development trend of petroleum, petrochemical and chemical industry at home and abroad in recent years. The total number of pipeline projects, especially heavy (large diameter, large wall thickness) pipeline construction is increasing. At the same time, the engineering construction cycle is increasingly shortened, the quality of engineering construction is increasingly improved, the supply of materials lags behind the arrival of goods, labor costs continue to rise, and the competition environment of enterprises is harsh and other factors have become the bottleneck restricting the development of enterprises.

In order to solve these bottleneck problems that restrict the development of enterprises, our company specializes in providing mobile pipe spool fabrication production lines, and has achieved good application results through practical engineering applications. Based on the actual construction situation, this paper analyzes the feasibility, applicability and economy of "factory pipe spool fabrication technology".

Characteristics of petroleum, petrochemical and chemical pipeline engineering

1. The project is scattered and covers a wide area, mainly in the field and open air, which is greatly affected by the natural environment and climate:

2. Pipeline materials are diverse, common carbon steel, alloy steel, stainless steel, etc.;

3. High grade of pipeline strength;

4. The diameter range of pipe is large, usually the diameter range of medium and high pressure pipe is :φ57~830

5. The form of welding seam is mainly against the seam

6. Welding quality requirements are high, usually need to pass X-ray detection.

The difficulty of pipe prefabrication in traditional way

1. Hard working environment, high labor intensity, large amount of labor, low efficiency:

2. Higher requirements for professional jobs, such as plumbers and welders;

3. The construction quality is unstable and the management is difficult;

4. High cost of human resources input and difficult organization;

5. The investment cost of temporary living and production facilities of the project is high and the management is difficult.

Advantages of mobile type factory pipe spool fabrication line

1. The processing pass rate of CNC cutting beveling equipment can reach 100%, and its processing accuracy is higher than the requirements of the process specification, which is unmatched by traditional manual methods and semi-automatic methods:

2. On the basis of good cutting groove quality, the mechanized group pair equipment can quickly achieve high quality group pair work:

3. Good group quality provides efficient welding conditions for automatic welding, supplemented by numerical control and programmatic control, and then achieve more than 98% of the first welding pass rate;

4. Numerical control and programmatic welding control mode, supplemented by simple and mature operation technology, effectively ensure the automatic bottom quality of large wrong edges and uneven gaps caused by non-standard pipes and pipe fittings, in order to obtain high-quality welding quality.

5. The mobile pipeline prefabrication line uses the container as the carrier of the main equipment, which is convenient for equipment transfer, and can quickly form production capacity after the equipment enters the field, and convenient for transportation and storage after the equipment exits:

6. Mobile pipeline prefabrication line can effectively improve the quality and efficiency of pipeline prefabrication;

7. Mobile pipe prefabrication line can effectively reduce the cost of pipe prefabrication

WINCOO ENGINEERING CO.,LTD can provide a complete set of pipe prefabrication equipment, including band saw machine, pipe welding machines and so on.Welcome to our web:www.sino-wincoo.com for more information.