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EPEBM
WINCOO
After cutting the pipe with band saw to different required lengths, in order to achieve better welding effect between pipes, we need to groove the end of the pipe.At this point we need to use the pipe end beveling machine,It can be turned at high speed to polish the end of the pipe, so that the interface is smooth and has a slope.
According to the different control system, we have two kinds of beveling machine, respectively the ordinary one and the one with PLC function.At the same time, for the convenience of the beveling machine, we are also equipped with pipe longitudinal roller conveying system.
This pipe end beveling machine consist of machine body, power unit, profile cutting mechanism, electric lifting mechanism, hydraulic unit, radial feed mechanism, axial feed mechanism, electric controls,etc.
What is special is that the control system is gear shift for main shaft, VF speed change for axial direction movement and manual control.
According to different pipe size, we have this several models：EPEBM-16Da/24Da/32Da/40Da/48Da/60Da.
Performance Features:
1, The machine body welding by steel plate, impacteds structure;
2, Electric Motor using to top brand of China;
3, Operator panel in both of Chinese and English;
4, On-line performance is good (designed as per online equipment of production line);
5, Each pipe beveling time is less than three minutes(DN200 SCH80, V type bevel) with high bevel efficiency;
6, Cutting off pipe with another equipments such as band saw m/c and then machining bevel for each pipe;
7, Bevel quality is very good, surface finish quality up to above;
8, Error of perpendicularity after beveling φ325～630:≤1.0mm;
9, Suitable for heavy wall thickness pipe, especially for S.S, A.S etc with U, V and double V type bevel etc processing;
10, Pass CE Certificate;
Technical Parameters:
| Main machine | |
| Pipe Dia | DN50-400 (φ 57-426mm ); DN100-600mm（φ114-630 mm）; DN200-800(φ219-830); DN300-1000 (φ 325-1016); DN400-1200 (φ 406-1219); DN 400-1500 (φ426-1524) |
| Wall thickness | 4-90MM 6-180MM;6-180MM ; 10-120MM; 10-90MM; 10-90MM |
| Material Applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel, ect |
| Bevel shape | I, V, U, X, J, double V.etc |
| Cutting feed | Radial automatic differential cutting feed or axial semi-automatic motor cutting feed |
| Cutting Retract | Radial automatic motor retracting or axial semi-automatic motor retracting |
| Driven By | Electric motor |
| Clamping system | Work piece Both sides centering clamping by hydraulic; work piece is clamped by hydraulic cylinder automatically |
| Bracket system | Nil if equipped for conveyor (or screw lifting adjustable) |
| Rev of the principal axi | 3 shifts (67-123 RPM); 9 shifts (34-304 RPM); 6 shifts (23-184 RPM) |
| Axial displacement | 80MM (principle axis) ; 100 MM (machine head); 150MM (principle axis) ; 300 MM (machine head) |
| Widthwise displacement | ±50mm; ±100MM |
| Bevel angle of tool rest | 0°- 37.5°adjustable ; 0°- 30°adjustable and more than 30 °by frequency control |
| Control system | Gear shift for main shaft, VF speed change for axial direction movement and manual control |
| Overall dimension(M) | 2.2*1.5*1.55; 2.2*1.7*2.0; 2.8*1.7*2.3; 2.8*2.2*2.5; 2.9*2.7*2.5; 3*2.9*2.8 |
| Gross weight (KGS) | 2500±5%; 4500±5%; 5000±5%;6000±5%; 9000±5%; 12000±5% |
| Input voltage | 3ph power supply 380/415V/440V-3Ph-50/60Hz（As per request） |
| Mechanical aligning | Be equipped for pipe roller conveying system with auto lifting (jacking) system & auto turning around device at the end of beveling machine, so as to adjust the center elevation of the pipe mechanically if necessary, and accommodate to bevel machining for different pipe diameter |
| Power Unit | |
| Power Of Dynamic Head Motor | 4 KW ; 7.5 KW, 15 KW; N=1450 RPM, 380V/415/440V |
| Rev. of main shaft | 67-123 RPM (3 shifts variable speed) ; 34-304 RPM (9 shifts variable speed) |
| Tool rest differential feed rate | S= 0-0.28mm/R, selection as per profile tool post, the max cutting 3-6mm (4-8mm for 16Da) |
| Cutting Head | |
| Dia of cutter head | Ø450mm; Ø650mm; Ø830mm; Ø1050mm; Ø1250mm; Ø1550mm |
| Bevel Angle | 0-30°(adjustable), Adjust bevel angle up to 37.5 °by frequency conversion control (Differential Cutting feed) |
| Float rate for floating tool holder | ±5 mm (Axial workpiece) |
| Hydraulic System (for EPEBM-16Da/24Da/32Da/40Da/48Da/60Da) | |
| System Rate Working Pressure | 10 Mpa |
| Max Pressure | 14 Mpa |
| Rev. rate working of Motor | 57 RPM |
| Rate working torque | 250 N.m |
| Max Torque | 330 N.m |
| Power of Hydraulic Pump Motor | 1.5 KW |
| Capacity of hydraulic tank | 80 L |
This pipe end beveling machine consist of machine body, power unit, profile cutting mechanism, electric lifting mechanism, hydraulic unit, radial feed mechanism, axial feed mechanism, electric controls,etc.
What is special is that the control system is PLC Controlling With Human Machine Interface Touch Screen.
According to different pipe size, we have this several models：EPEBM-24Ca/32Ca/40Ca/48Ca/60Ca.
Performance features
1, The machine body welding by steel plate, impacteds structure;
2, Electric Motor using to top brand of China; Operator panel in both of Chinese and English;
3, On-line performance is good (designed as per online equipment of production line)
4, Each pipe beveling time is less than three minutes(DN200 SCH80, V type bevel) with high bevel efficiency;
5, Cutting off pipe with another equipments such as band saw m/c and then machining bevel for each pipe;
6, Bevel quality is very good, surface finish quality up to above;
7, Error of perpendicularity after beveling φ325～630:≤1.0mm;
8, Suitable for heavy wall thickness pipe, especially for S.S, A.S etc with U, V and double V type bevel etc processing;
9, Pass CE Certificate;
Technical Parameters
| Main machine | |
| Pipe Dia | DN50-400 (φ 57-426mm ); DN100-600mm（φ114-630 mm; DN200-800(φ219-830 mm); DN300-1000 (φ 325-1016); DN400-1200 (φ 406-1219); DN 400-1500 (φ426-1524) |
| Wall thickness | 4-90MM; 6-180MM;6-180MM ; 10-120MM; 10-90MM; 10-90MM |
| Material Applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel, ect. |
| Bevel shape | I, V, U, X, J, double V etc |
| Cutting Direction | Radial Automatic Differential Cutting Feed Or Axial Automatic Motor Cutting Feed (Inlet Frequency) |
| Retracting Direction | Radial Automatic Motor Retracting Or Axial Automatic Motor Retracting (Inlet Frequency) |
| Driven By | Electric motor |
| Clamping system | Work piece Both sides centering clamping by hydraulic; work piece is clamped by hydraulic cylinder automatically |
| Bracket system | Nil if equipped for conveyor (or screw lifting adjustable) |
| Rev of the principal axis | Stepless speed control & variable frequency |
| Axial displacement | 80MM (principle axis) ; 100 MM (machine head); 150MM (principle axis) ; 300 MM (machine head) |
| Widthwise displacement | ±50mm; ±100MM |
| Bevel angle of tool rest | °-37.5°adjustable ; 0°-30°adjustable and more than 30 °by PLC controlled |
| Overall dimension (M) | 2.2*1.5*1.55; 2.2*1.7*2.0; 2.8*1.7*2.3; 2.8*2.2*2.5; 2.9*2.7*2.5; 3*2.9*2.8 |
| Gross weight (KGS) | 2500±5%; 4500±5%; 5000±5%;6000±5%; 9000±5%; 12000±5% |
| Input voltage | 3ph power supply 380/415V/440V-3Ph-50/60Hz（As per request） |
| Mechanical aligning | Be equipped for pipe roller conveying system with auto lifting (jacking) system & auto turning around device at the end of beveling machine, so as to adjust the center elevation of the pipe mechanically if necessary, and accommodate to bevel machining for different pipe diameter |
| Power Unit | |
| Power Of Dynamic Head Moto | 4 KW ; 7.5 KW; 15 KW; N=1450 RPM, 380V/415/440V |
| Rev. of main shaft | Stepless speed control & variable frequency |
| Tool rest differential feed rate | S= 0-0.28mm/R, selection as per profile tool post, the max cutting 3-6mm (4-8mm for 16Ca) |
| Cutting Head | |
| Dia of cutter head | Ø 450mm; Ø 650mm; Ø 830mm; Ø1050’; Ø 1250; Ø 1550 |
| Bevel Angle | 0-37.5°(adjustable), Adjust bevel angle more than 30 °by PLC controlled |
| Float rate for floating tool holder | ±5 mm (Axial workpiece) |
| Hydraulic System (for EPEBM-16Ca/24Ca/32Ca/40Ca/48Ca/60Ca) | |
| System Rate Working Pressure | 10 Mpa |
| Max Pressure | 14 Mpa |
| Rev. rate working of Motor | 57 RPM |
| Rate working torqu | 250 N.m |
| Max Torque | 330 N.m |
| Power of Hydraulic Pump Motor | 1.5 KW |
| Capacity of hydraulic tank | 80 L |
For the use of pipe end beveling machine, we are also equipped with pipe longitudinal roller conveying system.The whole of pipe roller conveying system consist of steel structure frame, roller set, lifting device, lifting & turning device, and gearing of sprocket chain etc.Lifting device consist of electric motor, worm wheel screw lifter and gearing of sprocket chain etc.It can move the pipe flexibly, saving manpower and improving cutting efficiency.According to different pipe size, we have this several models：PLRCS-16Aa/24Aa/32Aa/40Aa/48Aa/60Aa.
Principle Of Operation:
When after the pipe roll into roller conveyor, driving roller by electric motor & sprocket chain, push pipe forward via friction force of roller;Elevate & lower height of roller conveyor by worm wheel screw lifter, so as to conveying pipe go into clamping device exactly;When rolling the pipe to proper position, and proceed to lifting & turning by worm wheel screw lifter.
Performance features:
1, Conveying the pipe automatically or manually when the end beveling machine works and the pipe can be removed from the machine with a turnover mechanism if necessary
2, It is improving automatization level in the pipe fabricating plant and decreases the hazards during hoisting.
Technical Parameters:
| Pipe Diameter | DN50-400 (φ60-426); DN50-600 (φ60-630 ); DN200-800 (φ219-830); DN300-1000 (φ325-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) |
| Conveying Length | ≥500mm |
| Linear Length | 7.5M or 12 M or as per request |
| Linear Height | 800mm |
| Material Of Roller | Carbon steel coated with rubber |
| Conveying Speed | 2-20m/min |
| Speed-regulation Mode | VF stepless speed adjustment |
| Controlling System | Remote Controlling ( or Wireless remote control) |
| Lifting system | A lifting system is equipped so as to adjust the center elevation of pipes automatically and accommodate to bevel machining for different pipe diameter |
| Turning system | A turning system is equipped so as to turn pipe automatically and to bevel the two end of pipe (option). When after finished bevel one end lifting the pipe and the pipe turning 180 °for another end beveling |
| Input voltage | 380V/ 415V/440V/3Ph-50/60Hz or as per request and pls notice |
