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PFFWM
WINCOO
Pipeline welding machine is one of the most important links in the pipeline prefabrication production line, which determines whether the final pipeline is completely sealed and whether it meets the requirements. According to the different construction methods of each team, as well as different welding methods, we have the following welding machines, they have their own advantages, welcome to buy.
This type of chuck welding machine is suitable for straight pipe with flange and can be used for pipe alignment and pipe welding simultaneously.It can be welded straight pipe and flange directly,increasing the efficiency and quality of pipe-flange fit-up, needing fewer skills for fitting-up pipes and flanges and reducing work difficulty for the operators.The fast matching and automatic bonding between pipe and flange are realized, and the efficiency of butt welding between pipe and flange is improved.
According to the size of the workpiece, we have these models:PFFWM-16Ba / 24Ba / 32Ba / 40Ba / 48Ba / 60 Ba
Technical parameters
| Pipe diameter applicable | DN50-400(φ89-426);DN100-600(φ114-630); DN200-800 (φ219-830); DN400-1000 (φ406-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) |
| The longest pipe | 6 M or 12M (or depend on the situation) |
| Fitting-up/prefit & tack welding system(2 sets) | |
| Moving up/down | With screw lifter, driven electrically |
| Clamping system | Positioner with 3 jaw manual chuck screw, driven electrically |
| Lengthwise moving | Hexagonal steel rail, driven & movement by electrically(motorized) |
| Max loading capability | 750KGS/1500KGS/2000KGS/2500KGS/3000KGS/ 3500KGS (or depend on the situation) |
| Bracket system(2 sets) | |
| Max loading capability | 5000KGS/10000KGS/15000KGS/20000KGS/25000KGS/30000KGS(or depend on the situation) |
| Lengthwise moving | Manually driving |
| Track/rail system(1 set) | |
| Track length | 9 M or 12 M (or depend on the situation) |
| Track type | hexagonal steel track |
| Power Supply | 380V/ 415V/440V/3Ph-50/60Hz or as per request and pls notice |
For some heavy pipes that cannot be clamped, we adopt this cantilever welding machine. The pipes are placed on the material rack with rollers and welded by rotating the pipes.The pipe driven by frictional force, however, it is required to set essential balance weight to offset large bending moment caused by elbows for large diameter pipe, or providing a chain tensioner to improve the reliability of the driving.
According to the size of the workpiece, we have these models: PFAWM-16Ab/ 24Ab/32Ab/40Ab/48Ab/60Ab
Performance features
1, On-line Performance: Excellent (Designed completely as per the on-line equipment of the production line)
2, Application: extremely broad (pipe and cover welding of various structures in various industries)
3, Welding Capacity: Excellent (250-350 inch/day, which is 4 times higher than the manual welding)
4, Operability: Good (applicable and easy to operate even if you are a new user)
5, Surface finishing: Excellent (the welding gun will be positioned in the optimum position always)
6, Welding qualification rate: 98% min (without re-working for the skilled operator)
Technical parameters
| Pipe diameter applicable | DN50-400mm (φ60-426mm) / DN100-600 (φ114-630mm)/ DN200-800mm (φ219-830mm); DN400-1000 (φ406-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) Or custom made acc to requirements |
| Pipe wall thickness applicable | 3-30MM (or as per request) |
| Materials applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel |
| Welding line applicable | Arious butt welding seams of spool pieces such as pipe-pipe, pipe-elbow, pipe-flange, flange-flange and flange-elbow, etc (a fake pipe transition connection shall be applied if necessary) |
| Driving System | Driven by two line rubber roller and reducer |
| Clamping system | Clamping arm move up & down electrically and clamps by screw |
| Bracket System | Separate type of trolley matching for welding equipments, which may be adjusted along the track according to the length of the pipe |
| Counterweight System | No Counter weight |
| Speed regulation Mode | VF stepless speed control system |
| Adjustment Mode | Electric cross regulator |
| Oscillating system | A product of our patented technology, step motor driving and digital displaying oscillating width adjusting |
| Control system | A product of our patented technology, PLC control |
| Welding procedure | FCAW/GMAW (To be done root pass, filling & final welding) |
| TIG+MIG (To be done root pass, filling & final welding) | |
| Welding Power Source | With LincolnWelding Power Source (or as per customers’demands) |
FCAW/GMAW
FCAW/GMAW
FCAW/GMAW
FCAW/GMAW
TIG+MIG
TIG+MIG
TIG+MIG
TIG+MIG
It can be used in welding of various pipe fittings,such as pipe-pipe, pipe-elbow, pipe-flange, flange-flange and flange-elbow, etc.And equipped with pipe welding positioner and welding trolley.
According to the size of the workpiece, we have these models: CPAWM-24Ba/32Ba/40Ba/48Ba/60Ba
Performance features
1, On-line Performance: Designed completely as per the on line equipment of the production line
2, Application: broad (pipe and cover welding of various structures of DN≥50 in various industries).
3, Welding Capacity: Excellent (200-400 inch/day, which is 4 times higher than the manual welding)
4, Operability: very good (applicable and easy to operate even if you are a new user within a short period of time)
5, Surface finishing: good (the welding gun will always be positioned in the optimum position)
6, Welding qualification rate: 98% min (without re-working for the skilled operator).
7, Driving reliability: extremely good (mechanical clamping for the position changing of the pipe welding and forceful driving).
Technical parameters
| Pipe diameter applicable | DN50-600 (φ60-630); DN200-800 (219-830); DN400-1000 (φ406-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) ;Or custom made acc. to requirements |
| Pipe wall thickness applicable | 5-60mm (MIG+SAW or TIG+SAW) |
| Materials applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel, etc |
| Welding line applicable | Various welding lines of spool pieces such as pipe-pipe, pipe-elbow, pipe-flange, flange-flange and flange-elbow, etc |
| Driving System | Pipe welding positioner is adopted, clamped pipe by 2 (or 3, 4) jaw chuck & drive it by positioner directly |
| Trolley system | A welding system is fixed on the arm of the trolley which can move along the track according to the welding location |
| Bracket System | Separate type of trolley matching for welding machine, which may be adjusted along the track according to the length of the pipeline |
| Counterweight System | No Counterweight |
| Speed-regulation Mode | VF stepless speed control system |
| Adjustment Mode | With electric cross regulator |
| Control system | A product of our patented technology, PLC control with touch screen |
| Welding procedure | MIG+SAW or TIG+SAW or TIG+MIG for root pass, fill in & final welding |
| Welding Power | With Lincoln Welding Power Source (or as per customers' demands) |
According to the size of the workpiece, we have these models: SPAWM-24Ab/32Ab/40Ab/48Ab/60Ab
Performance features
1, On-line Performance: Good (Designed as per the on line equipment of the production line)
2, Application: broad (pipe and cover welding of various structures of in various industries)
3, Welding Efficiency: Excellent (250-500 inch/day, which is 4 times higher than the manual welding)
4, Operability: very good (applicable and easy to operate even if you are a new user within a short period of time)
5, Surface finishing: good (the welding gun will always be positioned in the optimum position)
6, Welding qualification rate: 98% min (without re-working for the skilled operator)
7, Driving Reliability: good (driven with friction; the necessary balance weight shall be provided for the pipe with DN≥600 and which the wall thickness is ≥40 to balance the serious eccentricity resulted from bending).
Technical parameters
| Pipe diameter applicable | DN150-600 (φ159-630mm);DN200-800 (φ219-830mm); DN400-1000 (φ406-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) Or custom made acc to you requirements |
| Pipe wall thickness applicable | 5-60mm (MIG+SAW or TIG+SAW) |
| Materials applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel |
| Welds applicable | Various welding lines of spool pieces such as pipe-pipe, pipe-elbow, pipe-flange, flange-flange and flange-elbow, etc (a fake pipe transition connection shall be applied if necessary) |
| Driving system | Two Row of metal with rubber compound idler wheel driven by motor |
| Clamping system | Clamping by with boom clamping mechanism |
| Bracket System | Separate type of trolley matching for welding machine, which may be adjusted along the track according to the length of the pipe |
| Counterweight System | Nil |
| Speed-regulation Mode | VF stepless speed control system |
| Control system | A product of our patented technology. PLC Control |
| Welding procedure | MIG+SAW or MIG+SAW for root pass, fill in & final welding; (Proposal to option MIG+SAW) |
| Welding Power | Lincoln Welding Power Source (or as per customers' demands) |
According to the size of the workpiece, we have these models: PFAWC-16Ba / 24Ba / 32Ba / 40Ba / 48Ba / 60Ba
Performance features
1, Online-performance: Design not for the working of production line
2, Application: used for the fillet welding line of the internal and external of pipe and Slip-on Flange for different pipe diameter and pipe length.
3, Welding Capacity: Excellent (300-500 inch/day, which is 4 times higher than the manual welding)
4, Operability: very good (applicable and easy to operate even if you are a new user within a short period of time)
5, Surface Forming: Excellent (the welding gun will always be positioned in the optimum position)
6, Welding qualified rate: 99% min (without re-working for the skilled operator).
7, Driving Reliability: good
Technical parameters
| Pipe dia applicable | DN50-400 (φ60-426);DN100-600 (φ114-630); DN150-800 (φ159-830mm); DN400-1000 (φ406-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) Or custom made acc to requirements |
| Pipe wall thickness applicable | 3-30MM / 3-40MM |
| Materials applicable | Carbon steel, alloy steel, stainless steel and cryogenic steel, etc |
| Welds applicable | Fillet welding line of pipe flange |
| Machine head system | Two welding heads with four welding guns at both ends |
| Driving system | Driven the motor of active idler wheel frame |
| Clamping system | Clamped by contact roller |
| Bracket system | Two sets of active idler wheel frame are to be set and it is adjustable according to the pipe length along the track/rail |
| Counterweight System | Nil |
| Speed-Regulation Mode | VF stepless speed control system |
| Adjustment Mode | Electric cross regulator |
| Oscillation system | A product of our patented technology, driven by step motor and oscillating adjusting with digital display |
| Control system | PLC control with human machine interface (LCD touch screen) |
| Welding speed | 60-1000mm/min adjustable |
| Welding Procedure | MIG/MAG（or as per request） |
| Welding Power | Our OEM products which are famous in China , such as Lincoln or OTC is used for workpiece welding and continuous working (or as per customers’ demands) |
| Automatic loading and unloading system | To adopt driven motor for unloading, and combine with conveyor system of CNC Plasma Cutting Machine and discharging system of fitting up/welding machine to consist of complete prefab line to load and unload |
