Double Column Metal Band SAW Cytting Machine for Carbon Steel Power Plant

1.     High Speed Pipe Band Saw Cutting Machine

Model: PCBSM-16Aa/24Aa/32Aa/40Aa/48Aa/60Aa

u  Performance features

Ø  On-line Performance: good (designed as per the one line equipment of the production line)

Ø  Cutting efficiency: ≤2Min /pipe cut (DN200 SCH40);

Ø  Opening quality: good

Ø  Application Range: Used for projects with a majority of standard wall thickness & heavy wall thickness

Ø  Pass CE Certificate

u  Technical parameters

Ø  Structure: horizontal and with double columns, made special roller

Ø  Pipe diameter applicable: DN50-400 (φ60-426mm); DN50-600 (φ60-630 ); DN200-800 (φ219-830 mm); DN300-1000 (φ325-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524); or custom made acc to requirements

Ø  Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel

Ø  Feeding speed: stepless speed adjustment

Ø  Clamping mode: Both sides centering clamping automatically by hydraulic cylinder.

Ø  Band saw tension: tensioning & loosen automatically by hydraulic

Ø  Cooling system: Built in coolant pump

Ø  Speed of the band saw: 18,42,68 m/min; 27, 52 or 78 m/min; 15-80m/min

Ø  Size of the band saw: 4320*34*1.1mm; 7000*41*1.3mm; 8880x67x1.6mm; 10000*67*1.6mm; 10800*67*1.6mm; 15090*80*1.6mm

Ø  Dimension of machine: 2.3*1.2*1.65m; 3.6*1.5*2.1m; 4.05*2.0*2.6m; 4.75*2.2*2.9m; 5.0*2.2*3.15m;  6.8*2.2*3.8

Ø  Weight of machine: 1370KGS (±5%); 4500KGS (±5%); 8000KGS (±5%); 9000KGS (±5%); 10000KGS (±5%); 22000KGS (±5%)

Ø  Length-measuring system: a mechanical Length-measuring system could be provided if necessary so as to fix the length-measuring cutting of the pipes as well as cut and bevel them with the supporting of the band saw conveying system.

Ø  Conveying system: Cutting and beveling VF band systems driven by motor are equipped if necessary.

Ø  Voltage:380V/ 415V/440V/3Ph-50/60Hz or as per request and pls notice.

2.     Numerical Control Pipe Band Saw Cutting Machine (PLC)

Model: PCBSM-16Ab / 24Ab / 32Ab / 40Ab / 48 Ab / 60 Ab

u  Performance features

Ø  On-line Performance: good (designed as per the one line equipment of the production line)

Ø  Cutting efficiency: ≤2Min /one pipe cutting (DN200 SCH40);

Ø  Opening quality: good

Ø  Application Range: Used for projects with a majority of standard wall thickness & heavy wall thickness

u  Technical parameters

Ø  Structure: horizontal and with double columns, made special roller

Ø  Pipe diameter applicable: DN50-400 (φ60-426mm); DN50-600 (φ60-630 ); DN200-800 (φ219-830 mm); DN300-1000 (φ325-1016); DN600-1200 (φ610-1219); DN800-1500 (φ813-1524) or custom made acc to requirements

Ø  Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel

Ø  Feeding speed: stepless speed adjustment

Ø  Clamping mode: Both sides centering clamping automatically by hydraulic cylinder.

Ø  Band saw tension: tensioning & loosen automatically by hydraulic

Ø  Cooling system: Built in coolant pump

Ø  Speed of the band saw: 18,42,68 m/min; 17-85m/min; 15-80m/min (infinitely variable speeds);

Ø  Size of the band saw: 4320*34*1.1mm; 7000*41*1.3mm; 8880x67x1.6mm; 10000*67*1.6mm; 10800*67*1.6mm; 15090*80*1.6mm

Ø  Dimension of machine: 2.3*1.2*1.65m; 3.6*1.5*2.1m; 4.05*2.0*2.6m; 4.75*2.2*2.9m; 5.0*2.2*3.15m;  6.8*2.2*3.8m

Ø  Weight of machine: 1370KGS (±5%); 4500KGS (±5%); 8000KGS (±5%); 9000KGS (±5%); 10000KGS (±5%); 22000KGS (±5%)

Ø  Controlling System: PLC Control with touch screen (human machine interface)

Ø  Self Length Measuring System Measuring Length: 0.5m or 1 m per times as per data. Input the datas of you want to cutting off pcs then to carry out it one by one.

Ø  Assist Length-measuring system: a mechanical Length-measuring system could be provided if necessary so as to fix the length of the pipes as well as cutting with the supporting of the band saw conveying system. This one is more suitable for long pipe length measuring to cutting off.

Ø  Conveying system: Be equipped for a roller conveying system and driven by motor, variable frequency speed control system (If necessary)

Ø  Voltage: 380V/ 415V/440V/3Ph-50/60Hz or as per request and pls notice.

 Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength

 We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
 Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
 To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.