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The crawling pipe CNC pipe intersecting line cutting machine is endowed with the function of "wisdom" on the basis of the ordinary pipe cutting machine. By defining the cutting way and cutting track, it can realize the cutting of any pipe diameter, any Angle of shrimp waist elbow or any form of cylindrical intersecting line cutting. Its mission is to provide customers with solutions such as "deadhead" cutting of long distance pipelines, field pipe elbow cutting and intersecting line cutting, as well as for factories to solve large pipe diameter miter or intersecting line cutting problems.
The new pipeline cutting machine is light in weight, with its own sensing system, cutting track does not need to "rely on the mold" and can be completed by itself, both manual cutting flexibility and automatic cutting accuracy, is currently the only construction site relying on its own control system and sensing system without the need of mold can achieve arbitrary shape of the shrimp waist elbow cutting or intersecting line cutting track of the pipeline cutting machine. Its ability to cut large diameter pipe enables it to complete the cutting task that even the commonly used CNC pipe cutting machine can not complete.
Main Frame
1- Lines box
2- Sensor box
3- Machine base part
4- Single axis arm
5- Torch clamp
Control box
1- Protective mask
2- Control box
3- Control panel
4- Air filter
Anti-skid Chain
1- Anti-skid chain
2- Chain union
3- Flat pin
Orbital Track
Right to left: STG1,STG2,STG3,STG4,STG5,STG6
Claw Connector
1- Hole
2- Hook
3- Long hexagonal bolt
Table 1.Equipment Lectotype
Type | Model | Software | Pipe Diameter | Horizontal Adjustment |
Simplified Machine | TP1-JH | 01/07 | <320mm | 200mm |
Basic Machine | TP1-JB | <680mm | 400mm | |
Standard Machine | TP1-BZ | <1020mm | 600mm | |
Classic R Machine | TP1-R80B | 01/02/03/05/06/07/08 | <1800mm | 800mm |
Classic X Machine | TP1-X80B | 01/02/03/05/06/07/08/09/10/11/12 | <3000mm | 800mm |
Tie-In Machine | TP1-PSK | 07 | 320-1420mm | 200mm |
Table 2.Cutting Machine Orbital Details
NO. | Model | Length/m | Adjustable range/m | Claw with contributory posterior adjustment range |
1 | STG1 | 0.98 | 0.54~0.71 | 0.68~0.86 |
2 | STG2 | 1.23 | 0.79~0.96 | 0.93~1.14 |
3 | STG3 | 1.38 | 0.91~1.16 | 1.06~1.30 |
4 | STG4 | 1.72 | 1.16~1.45 | 1.30~1.60 |
5 | STG5 | 1.90 | 1.46~1.63 | 1.60~1.81 |
6 | STG6 | 2.50 | 2.06~2.23 | 2.20~2.41 |
Table 3.Orbit Matching Option
No. | Pipe OD/mm | Suggested Orbits |
1 | 320-400 | STG3 |
2 | 400-495 | STG4 |
3 | 495-550 | STG5 |
4 | 550-680 | STG1+ STG 3 |
5 | 630-770 | STG1+ STG 4 |
6 | 730-830 | STG1+ STG 5 |
7 | 810-915 | STG2+ STG 5 |
8 | 915-1020 | STG1+ STG 6 |
9 | 1000-1100 | STG2+ STG 6 |
10 | 1040-1160 | STG3+ STG 6 |
11 | 1120-1250 | STG4+ STG 6 |
12 | 1219-1310 | STG5+ STG 6 |
13 | 1270-1480 | STG3+ STG 4+ STG 5 |
14 | 1410-1500 | STG6+ STG 6 |
15 | 1450-1595 | STG2+ STG 5+ STG 6 |
16 | 1520-1675 | STG6+ STG 6+ STG 1 |
Table 4.Control Box
Display | 111mm×62mmLCD |
Button No. | 20pcs |
Power-off Protection | 10years |
Working Temperature | -10ºC~ +55ºC |
Voltage | 220V AC |
Power | 600 W |
Main kit Weight | 5KG |
Size | 400(L)×200(W)×200(H)mm |
1, Installation rail
2, Main engine installation
3, Adjust cutting torch
Put the cutting torch into the clamping mechanism, adjust the cutting Angle and cutting position, and then lock.
4, Lgnition and cutting
The flame cutting of steel is to use the gas flame (called preheating flame) to heat the steel surface to the ignition point, and form an activation state, and then send into the high purity, high velocity cutting oxygen, so that the iron in the steel in the oxygen atmosphere combustion to generate iron oxide slag at the same time release a lot of heat, With the help of this combustion heat and slag, the underside of the steel and the leading edge of the notch are continuously heated to the point of ignition, reaching the bottom of the workpiece. At the same time, the momentum of the cutting oxygen stream blows away the slag, creating a notch that cuts through the steel.
5, Operation of controller
Turn on the switch and adjust the speed regulating twist on the corresponding operating box after the indicator lights up to change the motor speed. Adjustable speed range is 0 to rated motor speed.
Start of cutting
Cut halfway through
After one round of cutting
Finished cutting
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