Multifunctional And Movable Gouge And Grinding Machine for Carbon Steel Boiler Longitudinal Seam

Gouge and grinding machine is mainly used for carbon steel, stainless steel circular seam chiseling, grinding, polishing; Stainless steel cladding inside the container welding layer grinding and polishing; Polish and polish the inner and outer circumference, longitudinal seam and weld reinforcement of the vessel and use it before the ship outfitting.

Product Features

The equipment includes a CNC cross manipulator, a versatile high-powered grinding wheel and belt head, a dust removal system, an electronic system, and a pneumatic control system.

1, It comprises a base holder, a unit for adjusting levels, a column, a rotating mechanism, a power drive system, a mechanical locking mechanism, a cross slider/carriage, a beam, and a related moving system. The rotating mechanism between the base holder and column is powered by electricity.

2, The cross slider uses a reducer and ball screw drive for controlling up and down movements. The front and back movements of the beam are driven by a reducer motor and gear rack.

3, The column and beam guide rails are heavy-duty straight guides imported from overseas. The ends of the beam can be equipped with versatile and powerful abrasive wheels and belts, as well as a dust removal system. Other grinding and gouging head interfaces can also be added.

4, There are lifting lugs next to the column end, which are of a fixed type. An overhead crane can lift without the need for steel wires.

5, Dust protection units are installed on the cross sliders.

6, Staircases are provided on the column for maintenance purposes.

7, Deflection can be eliminated by a constant pressure relocation mechanism in the grinding and gouging head.

Product Major Component and Technical Parameter

Multifunctional and powerful grinding wheel and belt head

1, It includes a mechanism for moving left and right, a vertical rotating connection flange for the grinding and gouge head, a horizontal rotation unit for the grinding and gouge head, a side swing prevention unit for the grinding and gouge head, a grinding motor, a welding seam abrasive wheel and grinding device, a powerful abrasive belt grinding device for root passes (including an abrasive belt contact wheel and devices for tight and side swing prevention), a pneumatic constant pressure relocation mechanism, an automatic blade lifting unit, and a dust removal cover.

2, The horizontal moving unit for the grinding and gouge head consists of a motor, a special reducer, and a small slide guide rail. Its purpose is to ensure that the grinding centerline aligns with the centerline of the device after a 90-degree rotation.

3, The vertical rotating connection flange for the grinding and gouge head includes a motor reduction unit. Its function is to make it easier for the abrasive belt to be parallel to the surface of the welding seam during grinding.

4. The rotating unit for grinding consists of a ring that rotates and a support system. It can be adjusted up to ±90 degrees to accommodate different seam conditions on the inside and outside of vessels.

5. The unit for preventing side swing of the grinding and gouging head includes a sliding device and a locking mechanism. The abrasive wheel can automatically adjust its direction based on sensor detection to follow the welding seam. This prevents the wheel from getting stuck or causing danger if the grinding direction changes. The locking device ensures that the abrasive track stays on course.

6. Both the grinding and gouging head and the grinding belt use the same beam and motor system, with consistent pressure distribution and an automatic blade lifting system. The only difference is that the abrasive belt has separate devices for tightening and preventing side swing, as well as covers.

7. The abrasive belt is capable of meeting the grinding needs for both the inside and outside of vessels.

Gouge function technical data

Gouge surface quality

Multifunctional powerful lateral grinding & gouge head

The dust extraction system includes a large wet vacuum cleaner, dust removal hose, suction inlet, and associated pipes. It has a high flow rate and strong suction power, making it ideal for removing metal powder, scrap, fibers, and hazardous waste, especially sparked metal scraps. It is equipped with a spraying system and can also remove flammable and explosive dust. The system can operate continuously with a long service life and low maintenance costs. The hose connecting the suction inlet and vacuum cleaner is made of heat-resistant stainless steel.

Power	3.0KW
Air flow	4000m3/h
(Ptf)Pressure	2200Mpa
Inlet diameter	Ф170mm
Outlet diameter	Ф330mm
Precipitation tank volume	0.2 m3
Dust removal efficiency	85%

PLC control system

The grinding and gouging machine is equipped with a Siemens PLC (S7-300) system. The control of the transmitter cabinet is mainly done through a handheld operation box for ease of use. The transmitter cabinet is situated at the rear of the machine, with separate fast interfaces for each function of the grinding & gouging head and accessories. The pneumatic unit requires an air source of 0.4~0.8mpa and includes an oil-water separator, using SMC components. The control of the grinding/gouging head coordinates is achieved through manual variable frequency drive. A mechanism for consistent pressure relocation helps prevent beam deflection during grinding and gouging, ensuring that the abrasive wheel remains perpendicular to the vessel's axis. The vessel roller should maintain a linear velocity of 0.1-3m/minute during grinding or gouging.

Product Photos

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Workpiece   Diameter ranges	φ550mm~φ5000mm
Minimum Diameter   required while with Dust removal system	≥φ1400mm(Internal   longitudinal welding reinforcement part grind required minimum Diameter   ≥φ2400mm,If less than φ2400mm, needs to notice before manufacturing)
Maximum   workpiece/vessel thickness	δ≤230 mm
Single section of   vessel maximum length	L≤4500 mm
Workpiece   materials	SS. CS
Width of welding   seam	≤90 mm
Surface roughness	Ra12.5
Machine working   environment
Power	Three phase AC   380±10%,50HZ±2%
Temperature	10-55ºC
Maximum humidity	98%(35ºC)

* It consists of base hold, level adjustment unit, column, rotating device, power driving system, Mechanical locking mechanism,cross slider/carriage, beam and related moving system. Rotating device between Base hold and column is driving by electricity.
* Cross slider utilize reducer and Ball screw drive to control up and down. Beam front and back moving is driven by reducer motor and gear rack.
* Column and beam guide rails are the oversea imported heavy load straight guide. Beam both ends can be equipped with multifunctional and powerful abrasive wheel and belt,dust removal system while it is also considered to leave other grinding &gouge head interfaces.
* There is lift lugs beside column end which is a fixed type. Overhead head crane can lift without steel wire.
* Cross sliders are installed with dust protection unit.
* Staircases are provided on column for maintenance.
* The deflection can be removed by grinding & gouge head constant pressure relocation mechanism.

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength

 We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
   Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
   To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

1.Q:Are you a factory or trading company?
A, Yes we are the trading company,but we have a lot of factories that have cooperative relationships, and we can get the best plan and price for you.

2.Q:Does the machine have CE certificate?
A:Yes, others certifications also can be sent

3.Q:What's the shipping method?
A: International express and sea transportation,Depend on customer.

4.Q:Can I use my own forwarder to transport the products for me?
A:Yes, if you have your own forwarder in China, you can let your forwarder ship the products for you.

5.Q:What's the Payment method?
A:T/T,L/C and other payment method, Depend on customer.

6.Q: What is our payment term?
A:We can accept the payment by T/T and Trade assueance .

7.Q: Can you send me the video to show how the machine works?
A: Certainly, we have made video of every machine.

8.Q: How can I know your machine works well?
A: Before delivery, we shall test the machine working condition for you.And we warmly welcome you to China for inspection.

9.Q:How to Place an order?
A:Please kinldy send us your order by email,we will confirm the PI with you .we wish to know the below:your details
address,phone/fax number,destination,transportation way ;
Product informaiton:item number,size,quantity,logo,etc