Heave Duty S.S Pipe Orbital Welding Machine for Low Temperature Steel with Swing Stepper Motor

The Introduction of Orbital Welding Machine

Using pipe fixed, welding carriage walking to reach all position automatic pipe welding, welding process with high efficiency and low cost of CO2 gas shielded welding. Summary of structure and instructions.Pipeline all position automatic welding machine is consisted of welding control system , welding carriage with torch, welding power source, wire feeding device and accessories.

Detail Parameter of Orbital Welding Machine

Suitable pipe	More than 130mm
Pipe wall thickness	4-50mm
Suitable for	C.S,S.S,A.S, Low temperature steel(S.S is with special rail)
Suitable seam welding	Pipe to pipe,pipe to elbow, pipe to flange
Drive system	Stepping motor wheels and Gear/worm transferring
Drive system	Button to add and subtract speed
Adjustment manner	Electrical circuitry control
Oscillating system	The company's proprietary technology products, / swing stepper motor
Control system	The company's proprietary technology products, the digital control

Item	Data	Data
Brand		Kimppe Hiarc M500A
Power source Voltage		380V(-10% to +15%)
Rated power		24.5KVA
		17KVA
Current Supply		37A
		29A
Outlet,at 40degree		500A/39.0V
		390A/33.5V
Fuse		35A
Open-circuit voltage		60-70V
Power factor 60%		0.92
Power 100%		87%
Welding range		13-50V
Size		716*385*485mm
Electromagnetic compatibility	A
Weight		41kg
Protection grade		ip23s
Gas heating connection		36V/150W

Full position automatic orbital welder adopts advanced design concept and motion control technology

1, Control mode: microelectronic PCB board + high-definition LCD screen + intelligent waterproof soft button control;
2, Crawling drive: constant torque motor + high precision planetary reducer + worm gear and worm drive;
3, Swing drive: stepper motor + high precision planetary reducer + high precision linear slider;
4, Height adjustment of welding torch: stepper motor + high precision planetary reducer + high precision linear slide rail;
5, Trolley structure: frame structure, made of aviation aluminum alloy;
6, Control features: high-definition LCD screen input parameters, realization of pipe 360 ° 12 welding range, accurate setting each interval of welding technology, digital integrated circuit with CPLD microelectronics and the FPGA chip as the core, the implementation of various motor movement parameters and precise matching of welding current, welding voltage, etc;
7, Welding power supply: imported from Sweden issa digital gas welding power supply, to achieve the welding material in the welding pool of accurate transition control.

Main Features of Orbital Welding Machine

The full-position automatic welding machine trolley can realize constant speed walking along the outside diameter of the pipe, up and down step adjustment of the height of the welding gun, fine tuning of the welding gun, left and right swing of the welding gun, left and right welding stay of the welding gun, welding current and voltage control.

1, The main body of the crawler trolley is made of aviation aluminum alloy, with an overall weight of about 14KG, which is convenient to carry in site construction, light in structure and high in strength;
2, The main design size of the crawler trolley is compact, and the rotating space within 300mm around the pipeline can meet the requirement of rotary welding;
3, The walking motor, the oscillating motor and the raising motor of the crawler are all equipped with an orthogonal encoder to achieve position feedback and speed feedback, ensuring accurate position positioning accuracy and speed accuracy, as well as better dynamic performance and output torque
4, welding gun swing and position adjustment using stepper motor, stepper motor can achieve accurate positioning characteristics, to ensure the width of swing, residence time and high and low attitude control accuracy.
5, The welding power supply adopts digital gas shielded welding power supply, and all welding parameters adopt digital processing, so there is no need for manual intervention in the welding process.

All Advantages of Orbital Welding Machine

1, the LCD screen + intelligent waterproof soft button control, used for welding program preset, display and parameter fine-tuning, hand-held control box with waterproof design to avoid sweat into the function failure.
2, We developed a new generation of all-position automatic welding machine, crawling trolley walking using our company's special
development of constant torque motor drive, whether downward welding or upward welding, can maintain the speed of crawling  welding constant, greatly improve the quality of welding stability the fourth generation wire feeding machine, wire feeding rolls, special welding torch directly integrated installation on the trolly, such as more compact structure, adopts the design of the cable without welding torch, welding torch, wire feeding machine, all in a car, does not exist when welding torch wire bending problems, greatly improve the welding electric arc stability, at the same time by reducing the wire feeding machine parts made of independent equipment overall quality lighter;
3, using CPLD microelectronic digital integrated circuit and FPGA chip as the core controller, to achieve the control of the  motor, I/O interface control and all the operations. FPGA chip's high speed operation and timely sequence logic function  performance ensure that each motion control and related operation can be completed in a very short time.With X axis straight pendulum and two axis composite pendulum function, regardless of wall thickness, wall thickness, groove girth weld or fillet weld can achieve excellent welding quality;
4, High clarity LCD screen page in the face of "welding parameters setting page" and "monitoring page" to distinguish, to facilitate the setting of process parameters before welding, welding finished switching to the "monitoring page" for real-time  observation of welding parameters dynamic, at the same time effectively avoid the welding process in the wrong operation.

Photos of Orbital Welding Machine

Company Profile

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength
*We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
*Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
*To support project execution, we are always ready to work as fireman to give prompt supply on project material from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.