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The EGW vertical gas-electric welder is a highly effective automatic welding machine that utilizes current feedback closed-loop technology to enhance control over the welding process. Its main feature is the ability to create a single weld pass with a thickness ranging from 10mm to 50mm, all while being water-cooled. The machine also automatically controls the liquid level of the molten pool and adjusts the length of the wire being used. Additionally, it is compact and lightweight, making it easy to use and update. This versatile welder is widely utilized in various industries such as petroleum, chemical, blast furnace, and shipbuilding.
Model | MEGW-I-Z/D |
Welding Currency | 80~800A
|
Welding Voltage | 20~45V |
Welding Speed | 100~300mm/min |
Power Input | 380/3PH/50Hz |
Rated power | 25kw |
Groove | V/X Groove |
Position | Vertical seam(3G) |
Full traveling speed | 2650mm/min |
Full traveling speed of carriage | 350mm/min
|
Tank Dia | 5.0m and above |
Wire Dia | Φ1.6mm |
Plate Thickness | 10 ~45mm |
Shell width | bottom-to-top 1.5~3.2m |
Torch adjustment | 3 axis |
Torch up/down adjustment | ±25mm |
Torch fwd/rev adjustment | ±25 |
1. Master Frame
Master frame of the EGW welder is constructed of structural steel and square tube members.
Erection Method: Bottom-to-Top
Min Diameter: Φ5.0m
Shell Width: Bottom-to-top 1.5-3.0m
2. EGW welding carriage and control
Control method: Close-loop control or open-loop control, chosen by switch.
2.1, Traveling motor is made in Japan.
2.2, Clutch: Yes, it is used to move carriage manually
2.3, Control
a.
b. Light (Power ON/OFF; Traveling automatically)
c. Meter (Ampere meter 2.5G; Volt meter 2.5G)
d. Switch (Carriage UP/DOWN)
e. Knob (Welding Current; Welding Voltage; Stick out; Traveling speed when open-loop control)
2.4, Oscillator and control
a. Amplitude: 0-50mm
b. Frequency: 0-50 T per minute
c. Dwell time: 0-3s
d. DC motor: 52W
2.5, Torch and its adjustment
a. Water cooling torch
~Diameter:1.6 ~2.4mm
~Water cooling
b. Adjustment
~Vertical adjustment : 100mm
~Horizontal adjustment : 100mm
2.6, Rigid rail (3.5m, including 6 pcs electric magnets)
a. Rigid rail
b. Rack is installed on front face of rail, and it extends the life of rail.
c. Electric magnets
2.7, Copper backing bar
a. 5 piece for X groove and 5 piece for V groove
b. Length : 500mm/piece
2.8, Water and water distributor
a. Filter supplied with water cooler
b. Power input: 220V/1PH/50HZ (transformer supplied by seller)
c. Water capacity: 100L
d. Pump Power: 370W
3. Cable Assemblies
Welding Cable : 120mm2×60m
Control Cable : 10p×2.5mm2×60m
Power Cable : 3p×4mm2×60m
Ground Cable : 120mm2×5m
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