Heavy Duty And High Frequency A.S Pipe Orbital Welding Machine for Circular Pipe

General Introduction of the Product

Automatic orbital welding machine using pipe fixed, welding carriage walking to reach all position automatic pipe welding, welding process with high efficiency and low cost of CO2 gas shielded welding. And it is consisted of welding control system , welding carriage with torch, welding power source, wire feeding device and accessories. 

In today's market environment,automatic orbital welding machine is widely used in petroleum, petrochemical, chemical, thermal, gas, Marine engineering, municipal automatic orbital welding in all walks of life, such as using pipe fixed tube, welding carriage to walk the way of all position automatic welding, the welding process with high efficiency and low cost of melting polar gas shielded welding.

The automatic orbital welding machine trolley can realize constant speed walking along the outside diameter of the pipe, up and down step adjustment of the height of the welding gun, fine tuning of the welding gun, left and right swing of the welding gun, left and right welding stay of the welding gun, welding current and voltage control.

The following are the technical parameters of the product

What are the salient features of our product?

1, The main body of the crawler trolley is made of aviation aluminum alloy, with an overall weight of about 14KG, which is convenient to carry in site construction, light in structure and high in strength;
2, The main design size of the crawler trolley is compact, and the rotating space within 300mm around the pipeline can meet the requirement of rotary welding;
3, The walking motor, the oscillating motor and the raising motor of the crawler are all equipped with an orthogonal encoder to achieve position feedback and speed feedback, ensuring accurate position positioning accuracy and speed accuracy, as well as better dynamic performance and output torque
4, welding gun swing and position adjustment using stepper motor, stepper motor can achieve accurate positioning characteristics, to ensure the width of swing, residence time and high and low attitude control accuracy.
5, The welding power supply adopts digital gas shielded welding power supply, and all welding parameters adopt digital processing, so there is no need for manual intervention in the welding process.

What are the main components of the product?

1, Control mode: microelectronic PCB board + high-definition LCD screen + intelligent waterproof soft button control;
2, Crawling drive: constant torque motor + high precision planetary reducer + worm gear and worm drive;
3, Swing drive: stepper motor + high precision planetary reducer + high precision linear slider;
4, Height adjustment of welding torch: stepper motor + high precision planetary reducer + high precision linear slide rail;
5, Trolley structure: frame structure, made of aviation aluminum alloy;
6, Control features: high-definition LCD screen input parameters, realization of pipe 360 ° 12 welding range, accurate setting each interval of welding technology, digital integrated circuit with CPLD microelectronics and the FPGA chip as the core, the implementation of various motor movement parameters and precise matching of welding current, welding voltage, etc;
7, Welding power supply: imported from Sweden issa digital gas welding power supply, to achieve the welding material in the welding pool of accurate transition control.

What is the product advantage?

1, the LCD screen + intelligent waterproof soft button control, used for welding program preset, display and parameter fine-tuning, hand-held control box with waterproof design to avoid sweat into the function failure.
2, We developed a new generation of all-position automatic welding machine, crawling trolley walking using our company's special
development of constant torque motor drive, whether downward welding or upward welding, can maintain the speed of crawling  welding constant, greatly improve the quality of welding stability the fourth generation wire feeding machine, wire feeding rolls, special welding torch directly integrated installation on the trolly, such as more compact structure, adopts the design of the cable without welding torch, welding torch, wire feeding machine, all in a car, does not exist when welding torch wire bending problems, greatly improve the welding electric arc stability, at the same time by reducing the wire feeding machine parts made of independent equipment overall quality lighter;
3, using CPLD microelectronic digital integrated circuit and FPGA chip as the core controller, to achieve the control of the  motor, I/O interface control and all the operations. FPGA chip's high speed operation and timely sequence logic function  performance ensure that each motion control and related operation can be completed in a very short time.With X axis straight pendulum and two axis composite pendulum function, regardless of wall thickness, wall thickness, groove girth weld or fillet weld can achieve excellent welding quality;
4, High clarity LCD screen page in the face of "welding parameters setting page" and "monitoring page" to distinguish, to facilitate the setting of process parameters before welding, welding finished switching to the "monitoring page" for real-time  observation of welding parameters dynamic, at the same time effectively avoid the welding process in the wrong operation.

Factory and Site Pictures

FAQ

1.Q:Are you a factory or trading company?
A, Yes we are the trading company,but we have a lot of factories that have cooperative relationships, and we can get the best plan and price for you.

2.Q:Does the machine have CE certificate?
A:Yes, others certifications also can be sent

3.Q:What's the shipping method?
A: International express and sea transportation,Depend on customer.

4.Q:Can I use my own forwarder to transport the products for me?
A:Yes, if you have your own forwarder in China, you can let your forwarder ship the products for you.

5.Q:What's the Payment method?
A:T/T,L/C and other payment method, Depend on customer.

6.Q: What is our payment term?
A:We can accept the payment by T/T and Trade assueance .

7.Q: Can you send me the video to show how the machine works?
A: Certainly, we have made video of every machine.

8.Q: How can I know your machine works well?
A: Before delivery, we shall test the machine working condition for you.And we warmly welcome you to China for inspection.

9.Q:How to Place an order?
A:Please kinldy send us your order by email,we will confirm the PI with you .we wish to know the below:your details address,phone/fax number,destination,transportation way ;Product informaiton:item number,size,quantity,logo,etc.