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A welding positioner is a specialized piece of equipment designed to hold and rotate a workpiece during welding. The primary purpose of a welding positioner is to simplify the welding process by providing a stable and controllable workpiece rotation, which allows for consistent and precise welds in hard-to-reach areas. Welding positioners come in various sizes and shapes, depending on the specific application and workpiece size.Welding positioner has become a crucial element in various industrial and manufacturing applications.
The main components of a welding positioner include a base, a worktable, a drive system, and a control system. The base is the foundation of the welding positioner, which supports the worktable and provides stability. The worktable is typically mounted on the base and can be rotated by the drive system. The drive system is responsible for rotating the worktable and can be powered by an electric motor, hydraulic system, or a pneumatic system. Finally, the control system is used to manage the speed and direction of the worktable rotation.
1, Adjustable worktable height: Some welding positioners come with an adjustable worktable height, which allows for better positioning of the workpiece and a more comfortable working posture.
2, Variable speed control: The variable speed control feature lets the operator control the speed of rotation, which is essential for precise and consistent welds.
3, Remote control: Some welding positioners come with a remote control feature that allows the operator to control the positioner's movement from a distance, ensuring safety and convenience.
4, Compact design: Welding positioners are available in various compact designs, making them ideal for small workspaces.
1, Improved quality: Welding positioners allow for consistent and precise welds, improving overall weld quality and reducing rework.
2, Increased efficiency: Welding positioners reduce the time and effort required to weld hard-to-reach areas, resulting in faster and more efficient welding processes.
3, Improved safety: Welding positioners reduce the need for manual handling and repositioning of the workpiece, reducing the risk of injury to the operator.
4, Versatility: Welding positioners are suitable for various welding applications, including circular welding, longitudinal welding, and circumferential welding.
Model | HB1 | HB3 | HB6 | HB12 | HB20 |
Max loading KGs | 100 | 300 | 600 | 1,200 | 2,000 |
Rated eccentricity mm | 100 | 150 | 150 | 200 | 250 |
Rated center of gravity mm | 150 | 200 | 250 | 250 | 300 |
Worktable diameter mm | Φ400 | Φ600 | Φ800 | Φ1000 | Φ1200 |
Tilt angle | 0°~120° | 0°~120° | 0°~120° | 0°~120° | 0°~120° |
Rotation speed rpm | 0.1-1 | 0.1-1 | 0.1-1 | 0.1-1 | 0.09-0.9 |
Tilt speed rpm | 2 | 0.9 | 0.8 | 0.5 | 0.4 |
Rotation motor power KW | 0.06 | 0.37 | 0.37 | 0.75 | 1.1 |
Tilt motor power KW | 0.18 | 0.37 | 0.55 | 1.1 | 1.5 |
Max rotation diameter of work-piece in 90° mm | 600 | 1000 | 1500 | 1570 | 1900 |
Earthing Amperes A | 1000 | 1000 | 1000 | 1000 | 1000 |
Main frame length mm | 740 | 930 | 1200 | 1400 | 1700 |
Main frame height mm | 420 | 700 | 900 | 1000 | 1200 |
Main frame width mm | 527 | 820 | 800 | 1000 | 1200 |
Power supply | 380V 50HZ 3P or tailor made | ||||
Above are our standard models and parameters, and it can be designed and manufactured on request. |
A welding positioner is a valuable piece of equipment that simplifies the welding process by providing a stable and controllable workpiece rotation. Understanding its components, features, and benefits can help manufacturers make informed decisions when choosing a welding positioner for their specific welding needs.
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