Digital Control And Huge Power 5 Axis Flame And Plasma Pipe Cutting Machine for Carbon Steel Gas Plant

WHM series CNC pipe CNC plasma cutting machine is a kind of equipment for automatic calculation and cutting of pipe end joint.

The machine can be widely used in shipbuilding, construction, petrochemical, machinery, metallurgy and other industries of pipe structure cutting processing. In these industries, there are a large number of pipelines combined with intersecting line holes, intersecting line ends, as well as elbow commonly known as "shrimp section". Such processing mostly adopts backward and complicated methods such as making samples, marking, manual lofting, manual cutting and manual grinding. PHM series CNC pipe cutting function manufactured by our factory is very convenient to cut this kind of workpiece, and the operator does not have to program, only need to input the radius of the pipe with each other, intersection Angle and other parameters, the machine can automatically cut the pipe intersecting line, intersecting hole, and welding groove, no longer need manual grinding.  

Product Parameter

NA	Name	Parameter
1	model	PHM-24
	diameter	Φ60-630
2	Cutting mode	Flame or plasma
3	cutting thickness	plasma：3-20mm,flame: 5-45mm
4	Cutting length	12000.0 mm
5	The workpiece ellipticity is   required	≤1%
6	Cutting   speed	10～2000mm/min
7	Move   speed	10～6000 mm/min
8	Cutting torch axial swing Angle	β=±45°
9	Cutting torch radial swing   Angle	α=±45°
10	Ambient acceptable temperature	-20℃ -50℃
11	Frequency	50HZ /60HZ
12	Cutting accuracy is up to   standard	ISO9013-2002&ISO8206-1991
13	Chuck	Manual or electric (optional) 3   jaw linkage self-centering
14	Number of bracket	3groups
15	Accuracy of cutting length	±1.5mm
17	Maximum weight of pipe to be   cut	5000Kg

Product Features

The CNC plasma cutting machine for horizontal structure, mainly divided into: workpiece clamping mechanism, chuck rotary mechanism, pipeline support bracket, cutting torch walking mechanism, cutting torch rotary mechanism, copying tracking mechanism, plasma cutting system (flame cutting system), NUMERICAL control system, software system, etc. The cut steel pipe is hung on the pipe support device, which is equipped with two groups of rollers of different sizes to adapt to the change of steel pipe diameter. After the pipe is loaded, the steel pipe is clamped on the three-jaw self-centering chuck through the workpiece clamping mechanism.

User generated editor on cutting software for cutting data, and controlled by the CNC system institutions, according to the cutting data are accurate and efficient for cutting the workpiece clamping mechanism, in the process of pipe supports device for pipe fixed, support and drive, cutting torch travel mechanism and synthesis of curve workpiece rotation mechanism is responsible for the curve, Plasma cutting system (flame cutting system) is the cutting source, torch rotary mechanism is responsible for the bevel cutting task, copy tracking mechanism in coordination with other institutions to complete the torch heel height, levelness and ellipticity measurement, data compensation and other functions.  

Equipment Configuration

NAME	Detail   configuration	Unit	QTY	REMARK
PHM CNC   plasma cutting machine	Mainframe of chuck drives	SET	1	Chuck clamps tube end,   servo drive 360° unlimited rotation
	Movable cutting trolley	SET	1	Walk along the track axial direction to meet the cutting   requirements of various positions
	Industrial computer and   servo control system chuck drive mainframe	SET	1	Fixed length pipe cutting, beveling, all kinds of   straight/oblique intersecting line cutting opening, shrimp section cutting,   etc
	Heavy duty precision rigid base	SET	1	Using 200 rectangular tube welding after annealing stress relief   treatment, 24KG finishing rail, not only to ensure high walking accuracy and   meet the overall rigidity of the equipment, so the installation foundation   requirements are low, after relatively leveling expansion bolts can be fixed
	Cross type pipe support frame	SET	3	Meet the support of different pipe diameters
	Cutting system	SET	1	Flame cutting system and plasma cutting

Product Photos

1.Pipe diameter applicable: DN100-600 (φ114-630); DN150-800 (φ159-830); DN200-1200 (φ219-1219); DN400-1500 (φ406-1524)

2.Applicable wall thickness: ≤25mm (cutting up to plasma generator) ; ≤60mm (flame cutting)

3.Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel

4.Cutting length: 6350MM or as per request

5.Bevel Shape: V type

6.Cutting direction: lengthwise

7.Roller bench:

  1).Structure: three line roller with fixed distance

  2).Roller bench Length:7000mm or 12000mm  (or asper request)

  3).Driving System: servo motor + precision reducer

  4).Rev: 0-2.5M/Min (VF stepless speed adjustment)

  5).Roller bench Material: 45#,Surface bluing treatment

  6).Rotation Accuracy:<2.0MM

8.Number of axis under control: 2-6 Axis

  1).Work piece axis of rotation(X)

  2).Cutting the first work piece along the axis of axial movement(Y)

  3).Cutting torch along the axial swing axis work piece (Z)

  4).Cutting torch along the work piece swing radial axis (W)

  5).Cutting the first spindle axis vertical take-off and landing (U)

  6).Cutting nozzle strength out and draw back axis  (V)

9.Trolley System:

  1).Trolley stroke: 6350MM (moving lengthwise)

  2).Cutting torch travel: 700MM (up/down); 300MM (left/right)

  3).Cutting with: Plasma cutting (can be equip for flame cutting)

  4).Cutting Torch Angle:±45°（adjustable）for plasma cutting; ±60°(adjustable) for flame cut

  5).Cutting Torch Quantity: one pcs for plasma cutting torch, one pcs for flame cutting torch.

  6).Angle error: <2°

  7).Length fixing accuracy:<2.0MM

  8).Control System: original import IPC or SH-2000H CNC Cutting System

  9).Length-measuring system: CNC length measuring which is included in the control system.

  10).Conveying system: built in a conveying system equipped with a lifter; one set of conveying system can be provided additionally for bevel cutting machine if necessary and conveying can be implemented manually or electrically.

  11).Plasma Cutting power source: Hypertherm from USA(or as per customers’ demands)

 Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength

 We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
 Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
 To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.