What is the significance of the solution of container pipe spool fabrication line?

The solution of container tube coil production line is to prepare the installation. It is less difficult to prefabricate, so try to make pipe sections that can be prefabricated on the floor, which can speed up construction progress and reduce construction difficulties.

• What is the production capacity of the solution of container tube coil production line?

• What kind of equipment do we need for the solution of container tube coil production line?

• What is the installation process in the Solution of Container Pipe Spool production line?

What is the production capacity of the solution of container tube coil production line?

Production capacity: 36.000 diameter inch/year

Applicable tube diameter: DN50-600

Applicable pipe length: 0-12m

Applicable tube weight: 0-12T

Bevel shape: U, V, Double-V

chamfer speed: ≦5min (DN200 SCH40)

Conveyor speed: 2-20m/min

Automatic welding rate: ≧60%

Production rate: 50%-80%

Design software: PDSOFT PSFMS

Management software: PDSOFT PSFMS

What kind of equipment do we need for the solution of container tube coil production line?

The Pipe Spool Fabrication Line consists of seven steps: blasting→cutting→chamfering→adjusting→welding→non-destructive testing→paint spraying.

1. Blasting machine

We need to know the size, weight, material and degree of cleanliness of the workpiece, then we can offer you the suitable machine.

2. Cutting machine

There are three types of cutting machines: band saw cutting machine, 5-axis CNC burning and plasma cutting and profiling machine, as well as cutting and chamfering in one.

We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.

①Bandsaw machine is cold cutting, suitable for carbon steel, stainless steel, there are four lines 2-24 '', 8-32 '', 12-48 '' and 24-60 ''. It's PLC control, with fixed length function.

②5AXIS CNC Burning and Plasma Cutting and Roll Forming Machine is hot cutting, suitable for carbon steel. It's also PLC control.

③Cutting and chamfering in one is cold cutting, and there are three lines: 2-16 '', 2-12 '' and 2-8 ''.

3. The groove shape of bevel facing machine is J, U, V, X etc. It is a PLC or CNC control. 48'', 24-48'' and 24-60''.

We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.

4. Fitting-up machine

5. Welding machine, the welding process is root pass→filling→capping, there are two kinds of welding machines: split type and cantilever type.

6. Non-destructive testing is NDT, there are three testing methods: RT, UT and X-Ray.

7. Paint spraying can be reached through the spray booth.

We need to know the size and shape of the workpiece, then we can offer you a suitable machine.

What is the installation process in the solution of container pipe spool production line?

The installation sequence in the solution of container pipe spool production line is the process of installing the prefabricated pipe sections and pipe equipment (valves, flow meters, etc.) at the position coordinates indicated in the drawing. It is generally installed in connection with equipment or steel construction. As a rule, it is better to prefabricate and assemble: a group of three, a master, a welder and a mechanic, sometimes a crane is required. First, the prefabricated pipe piece is pulled to the position to be installed, and then begin welding and installing according to the direction, flow direction, size, coordinates and orientation specified in the drawing. After completion, the installation is completed, and then the mounting installation is carried out, the pressure test is deleted and the work can be delivered.

Wincoo Engineering Co., Ltd (WINCOO) has been focused on developing and producing solutions for the manufacture of container tube coils for several years, and is committed to providing perfect service to every customer around the world.