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Home / Products / Pipeline construction solution / Pipelayer / Good Quality Pipelayer And Welding Pipelayer for Pipeline Production Line

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Good Quality Pipelayer And Welding Pipelayer for Pipeline Production Line

HGY series pipelayer adopts a special pipelayer chassis, mainly used for lifting in pipeline construction process,such as pipeline laying, group pairing,undergroud ditch and other processes
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  • WINCOO

Pipelayer and Welding Pipelayer

Product Description

The pipelayer is an important construction equipment in the construction of oil and natural gas pipeline, which is mainly used for distributing, matching and ditching operations of large diameter pipe. It has the characteristics of large lifting weight and walking with heavy objects.

Major Component

Pipe crane is generally composed of metal structure, working mechanism, power plant and control system.

1. Metal structure

Metal structure is an important part of pipelayer, its main function is to support the working mechanism of pipe crane, to withstand the external load generated during work. For example, the boom and tower of the boom type pipelayer.

2. Working Mechanism

The working mechanism of pipelayer is composed of lifting mechanism, operating mechanism, return transfer mechanism and luffing mechanism. The main function of the lifting mechanism is to lift heavy objects. This is also the most important and basic mechanism of the pipelayer. The lifting mechanism used at present mainly relies on the hydraulic system to realize the lifting of heavy objects; The amplitude changing mechanism changes the amplitude of the boom by changing the Angle of the boom of the pipelayer. The slewing mechanism is to make the slewing part of the pipelayer rotate around the rotating shaft; The function of the running mechanism is to make the pipelayer walk.

3. Power plant

The power plant provides power for the pipelayer. The driving device of wheel type pipelayer and crawler type pipelayer is mostly internal combustion engine, while the driving device of bridge type pipelayer and fixed pipelayer is mostly external power supply.

4. Control system

The control system includes control device and safety device. The control device is composed of clutch, brake, etc., and the safety device is composed of torque limiter, control valve and speed regulating device. Complete the work requirements through the control system of the pipelayer. At the same time to ensure the safety of the pipelayer operation.

Product Models

We currently have two main types of pipelayer, and we can also provide customized service if you have other needs.

I. HGY series pipelayer adopts a special pipelayer chassis, mainly used for lifting in pipeline construction process,such as pipeline laying, group pairing,undergroud ditch and other processes.

pipelayer

II. HGY series weiding pipelayer is a special equipment for pipe construction with functions of laying and welding developed by our company according to the construction process requirements of long distance pipeline, summarizing the experience at home and abroad. HGY welding pipelayer adopts the special chassis for the whole hydraulic pipe hanger developed by itself, which is controlled by the single handle of electrical/hydraulic instruction, imported famous hydraulic components, wide and narrow combination crawler, which has the advantages of small volume, reasonable structure, convenient transportation, small grounding specific pressure, strong adaptability, stable and simple operation, and good micro-dynamic performance. It can not only meet the requirements of most processes in the construction of long distance pipeline with but also can form a unit alone in the pipeline.

welding pipelayer

Product Features

I. HGY series pipelayer

1, The special chassis for high-strength pipelayer adopts large gauge design to improve the stability of the whole machine and make it more suitable for the lateral load condition of the pipelayer.
2, Complete safety devices to ensure lifting safety.
3, The drive system drives smoothly.
4, The lifting system adopts full hydraulic transmission,which is stable and has good micro performance.
5, Simple and convenient operation.

6, Strong adaptability

II. HGY series weiding pipelayer

1, With main boom and auxiliary boom, it can meet the group requirements of various pipe diameters and lifting requirements on other occasions.
2, The special chassis for the full hydraulic pipelayer is adopted, which has the advantage of large lateral stiffness.
3, The use of imported brand hydraulic components, reliable quality, excellent performance.
4, The generator adopts the products of wuxi Stanford, a famous joint venture factory in China with reliable quality. Optional electronic governor of diesel engine, power quality specified by GB/T2819 I class power station and GB/T2820 grade G3 technical requirements, can meet the requirements of various pipe welder on power supply.
5, The working device adopts hydraulic pilot control, easy to operate, small operating force, good micro performance.

Product Parameter

I. HGY series pipelayer
Model HGY20 HGY40 HGY70 HGY90
Max.lifting capacity 25t 45.7t 70t 90t
Rated lifting capacity 21.25t 38.25t 59.5t 76.5t
Operating weight(approx) 22t 35t 49t 55t
Shipping outline dimension for main equipment(L*W*H) 4150×3050×3250 (mm) 4855×3384×3270 (mm) 5630×3400×3540 (mm) 5630×3436×3540 (mm)
Shipping weight for main equipment 21.5t 26t 37.5t 38.9t
Average ground pressure 76.4KPa 85.2KPa 87.3KPa 86.6KPa
Min.ground clearance 480mm 490mm 550mm 550mm
Max.gradeability 25° 25° 25° 25°
Applicable environment -50ºC ~+65ºC -50ºC ~+65ºC -50ºC ~+65ºC -50ºC ~+65ºC
Engine Model SHANGCHAI SV11CB CUMMINS NT855-C280 CUMMINS NT855-C280 CUMMINS NT855-C280
Rated power 120KW 169KW 239KW 257KW1850rpm
Rated rotary speed 1850rpm 2000rpm 2000rpm 2000rpm
Walking system Operation mode Joystick Joystick Joystick Joystick
Theoretical speed Forward(shift2) 3.29/5.28 km/h 3.6/6.6 km/h 3.6/6.6 km/h 3.6/6.6 km/h
Backward(shift2) 4.28/7.59 km/h 4.3/7.7 km/h 4.4/7.8 km/h 4.4/7.8 km/h
Length of track on ground 2635mm 3050mm 3620mm 3620mm
Track width 560mm 660mm 760mm 760mm
Number of track rollers 7×2 7×2 9×2 9×2
Crane system
Range form The wire rope luffing form The wire rope luffing form The wire rope luffing form The wire rope luffing form
Operating mode The hydraulic control handle The hydraulic control handle The hydraulic control handle The hydraulic control handle
crane link The length of the crane link 6000mm 7500/8500mm 7600/8600mm 8600/9600mm
Max lifting height 4909mm 6100/7050mm 6100/7050mm 7050/9600mm
The crane link luffing angle 0~85° 0~86° 0~86° 0~86°
Hook speed(six to eight times) 0~12.0m/min 0~6.2 m/min 0~7.0 m/min 0~7.0 m/min
Elevating time(four to five times) 25s 20s 32s 40s
II. HGY series welding pipelayer
Model HGY30
Max.lifting capacity 30t
Rated lifting capacity 25.5t
Operating weight(approx) 27t
Shipping outline dimension for main equipment(L*W*H) 5771×3200×3290(mm)
Shipping weight for main equipment 26t
Average ground pressure 58.6KPa
Min.ground clearance 436mm
Max.gradeability 20°
Applicable environment -50ºC ~+65ºC
Engine Model CUMMINS 6BTA5.9
Rated power 125KW
Rated rotary speed 2300rpm
Walking system Operation mode The hydraulic control handle
Theoretical speed Forward(shift1) 0~2 km/h CVT
Backward(shift2) 0~5 km/h CVT
Length of track on ground 3070mm
Track width 910mm
Number of track rollers 7×2
Crane system
Range form The wire rope luffing form
Operating mode The hydraulic control handle
First crane link The length of the crane link 7500mm
Max lifting height 6590mm
Second crane link The length of the crane link 2600mm
Max lifting height 8750mm
The crane link luffing angle 0~85°
Hook speed(six to eight times) 0~13.0m/min
The crane link elevating time go down:24s/go up:24s
Generator Nominal capacity 85 kVA
The rated voltage 380 V
Frequency 50 Hz
Welding machine cabin 2

Product Photos

pipelayer


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