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WHL-III
WINCOO
The straight rail tank crawling welding robot is a kind of device for realizing vertical welding, transverse welding and horizontal welding. The track is stuck on the pipe for the straight rail crawling welding robot walking and positioning of one to one mechanism, its structure directly affects the straight rail crawling welding robot walking smoothness and position, also affects the welding quality.
Items | Parameter | Note | |
Straight rail type | Flexible rail type | ||
External power source | AC 220V 50/60 Hz | Three-hole | |
Working power source | AC 20V | Use of each driver | |
Dimensions | 245*520*280cm | 245*520*290cm | Length*width*height |
Weight | 8.6kg | 10.4kg | Main engine |
Track type | Linear motion guide | Self-aligning flexible slide rails | |
Drive mode | Gear drive | Sprocket drive | |
Welding speed | 0~1650mm/min | Fastest | |
The thinnest adsorption plate thickness | 3mm | Magnetically attractive metal | |
Welding gun adjustment range | 65mm | Inching for up and down | |
80mm | Inching for left and right | ||
+ 60° | Swinging angle | ||
+ 25° | Marching Angle | ||
Stop left, stop right | Swinging form | ||
Operating function | 0-100mm/min | Swinging speed | |
0-2.5s | Left and right residence time | ||
+14mm | Swinging width | ||
+5mm | Center for compensation | ||
1. With linear swing function. All kinds of swing parameters such as swing mode, swing amplitude, swing speed, swing center position and left-right residence time can be adjusted.
2. Use digital display car running speed.
3. Swing welding in order to prevent the occurrence of edge biting and insufficient welding phenomenon, set the left and right swing stop time adjustment function.
4. The torch automatically returns to the center of the pass when the welding stops.
5. With automatic arc closure function.
6. With current and voltage regulation function and point wire feeding function.
7. With speed suitable return function.
Straight rail tank crawling welding robot is widely used in ships, Bridges, locomotives, steel structure, petrochemical and other industries, suitable for all kinds of welding structure welding, such as reinforcement plate, rib plate, cross parts of welding, box girder welding. Its main advantages are:
1, Reduce labor intensity, with the actual effect as the main working environment
2, Improve the working efficiency is 1.5 times that of manual welding
3, To avoid the poor quality of the weld caused by human factors, the general manual operation of the defective rate of about 20%, and automatic welding car has no defective rate of welding, so its comprehensive benefit is nearly 200% higher than manual welding
4, High degree of automation, confirm welding quality
5, No skilled workers are driven by pinion and rack on the track of the welding equipment, widely used in horizontal butt welding and vertical butt welding, especially suitable for medium and thick plate welding. Fillet, cross and invert welding can also be performed by adjusting the position and Angle of the torch. The straight rail crawling welding robot body, swing device and control panel are integrated together and can be welded while walking on the track. Track with strong magnet on the workpiece, easy to install and disassemble.
The welding accuracy and efficiency of the straight rail tank crawling welding robot is higher than that of the original manual welding. With the development of welding technology, the application of straight rail crawling welding robot will be more and more extensive.
