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Orbital pipe welder is a welding equipment that can realize all-position automatic welding. By integrating Angle sensor into the equipment control system, the welding parameters of each layer can be set freely. The welding parameters of the pipeline smoothly transition with the change of welding position (accurate to 1°), which improves the stability and welding quality of the welding process.
The orbital pipe welder realizes automatic welding by means of pipe fixing or pipe rotating welding and tractor walking. The welding process adopts CO2 gas shielded welding with high efficiency and low cost.
The orbital pipe welder is composed of three parts: power supply, control system and tractor.The electric wiggler and the welding torch holding regulator can be adjusted up and down, the welding torch is fixed on the welding torch holding regulator, the welding torch holding regulator can be adjusted up and down, left and right, front and rear positions and the Angle of the welding torch, so that the welding torch falls in the most suitable position for the workpiece welding; The position of the welding gun can be adjusted up and down, left and right; The remote control box adjusts the swing frequency, width, left and right side pause time and up and down the welding gun to adapt to the needs of different working conditions of the workpiece.
Items | Parameter | Note | |
Tractor | Power supply | AC 220V | |
Size | 240×330×310 | W×L×H | |
Weight | 16Kg | Including swinger | |
Moving mode | |||
Walking speed | 0∼700mm/min | ||
Swing motor | DC24V 18RPM | ||
Adjustable range of welding gun | Up and down | ||
Before and after | 85mm | ||
Operating Angle adjustment range | 360° | ||
Carry out Angle adjustment range | 0° | ||
Control | Operating function | Swing mode | |
Swing speed | 0-10RPM(Show with scale) | ||
Swing scope | 0-±10°(Show with scale) | ||
Left and right residence time adjustment | 0-2S(Show with scale) | ||
Central range of movement | 0-±8° | ||
Inching wire feeding | |||
Walking starts/stops | |||
Welding current/voltage control | |||
Choice of walking direction | |||
Walking speed regulation | 0∼1000mm/min(Show with scale) | ||
Welding/non-welding options |
1, High degree of automation, fast welding speed, good consistency of welding quality, beautiful weld surface, wide coverage.
2, It can effectively replace the manual welding and reduce the dependence on the operation technology of welder. Avoid the influence of various human factors in manual welding, such as physical condition, working mood, proficiency, to ensure the consistency and reliability of welding, and effectively solve the shortage of welders in some enterprises.
3, It can also greatly reduce management costs and reduce the number of operators. As long as the equipment is maintained in place, it can be used indefinitely, which also reduces the cost of employing enterprises and effectively improves the competitiveness of enterprises.
The main feature of the orbital pipe welder is lightweight design and easy to carry, especially suitable for the construction site of the pipeline automatic welding, with easy to learn to operate, fast welding speed, high production efficiency, good weld mechanical properties, low labor intensity.
The workpiece has a wide range of application, pipe diameter Φ150mm above the pipe can be applied, theoretically no welding wall thickness restrictions, thick wall pipe can be used multi-layer welding, welding parts such as: pipe - pipe weld, pipe - elbow, tee, size of the first pipe fittings weld.
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